乐投英超

CHAOXIANGXIDECHAOYINGMOLIAOGONGJUDEZHENKONGQIANHANZHIZUOFANGFA

发布时间:2016-08-29 13:58:18

乐投英超       MUQIAN,CHAOYINGMOLIAOQIANHANGONGJUDEYINGYONGYICONGGUOQUDEBOLI、SHICAIHETAOCIJIAGONGYE,KUODADAOLEGUICAILIAO、LANBAOSHI、TANXIANWEIFUHECAILIAO、SULIAO、JUZHIFUHEBAN、XIANGJIAO、NAIHUOCAILIAO、ZHUTIEDENGJIAGONGYE,QIYONGLIANGZHENGRIYIZENGDUO。ZHIDEYITIDESHI,ZAITAIHEJIN、MENGGANGHEJINHEJINSHUTAOCIDENGNANJIAGONGDECAILIAOYE,CHAOYINGMOLIAOQIANHANGONGJUDESHIYONGJUYOUQIDUTEDEYOUSHI。CHAOYINGMOLIAOQIANHANGONGJUDETEDIANJIUSHIFENGLI、XIAOLVGAO、PAIXUENENGLIANGDA、GONGZUOWENDUDIHEDANMOLIBACHILIQIANG、SHIYONGSHOUMINGZHANG。

  CHAOYINGMOLIAOQIANHANGONGJUDEZHIZUOZHUYAOFENWEISANZHONGFANGFA:YISHIDUOXINGQIFENBAOHUXIADESUIDAOYAOJIAREHANJIEFANGFA;ERSHIDUOXINGQIFENBAOHUXIADEGANYINGJIAREHANJIEFANGFA;SANSHIZHENKONGBAOHUXIADELUNEIJIAREHANJIEFANGFA。XIANGDUIERYAN,DISANZHONGFANGFA——ZHENKONGQIANHANFAYIQIZICHUYANG、ZIJINGHUA、RONGRONGHEJINGANJING、RONGRONGHEJINZHIMI、QIANHANLIAORONGDIANDI50~80℃、JIANSHAOGAOWENDUIJINGANGSHIDERESUNSHANG、SHEBEICAOZUOGONGYIWENDING、GONGYIZHONGFUXINGQIANGHEBIANYUGUIMOHUASHENGCHANDENGTEDIAN,ZAICHAOYINGMOLIAOQIANHANGONGJUZHIZUOGUOCHENGZHONGSHIZUICHANGYONGYESHIZUIHAOYONGDEFANGFA。

1  真空钎焊技术

超硬磨料工具的真空钎焊法制作方法中,最核心的是真空烧制技术,整个真空钎焊生产工艺均是围绕真空烧制技术而展开制定的。真空烧制技术工艺中主要涉及真空钎焊炉的性能、钎焊料在真空炉中的变化特性、金属基体在真空炉高温下的变化特性以及超硬磨料在真空炉高温下的变化特性等四大因素,只有充分了解和掌握这四大因素,才能利用真空钎焊法制作好的超硬磨料工具。  

1.1  真空钎焊炉的性能

TU1SUOSHIDESHIQIZHONGYIZHONGBIJIAOCHANGYONGDEZHENKONGQIANHANSHEBEI——ZKRXILIEGAOZHENKONGQIANHANLU。ZHENKONGQIANHANSHEBEISHIZHIZUOCHAOYINGMOLIAOQIANHANGONGJUDEJICHU,QISHEJIDEJISHUXINGNENGYAODIANZHUYAOYOUSANGE:ZHENKONGSHEBEIDECHOUQISULVSHIFOUKUAI、ZHENKONGSHEBEIDEJIXIANZHENKONGZHISHIFOUGAOHEZHENKONGSHEBEIDERECHANGWENDUJUNYUNXINGSHIFOUHAO。


乐投英超ZHENKONGSHEBEIDECHOUQISULVDEKUAIMANZHIJIEYINGXIANGZHEZHENKONGLUNEIGONGJIANSHANGHUIFAWUDEYOUXIAOPAICHU。ZAIZHENKONGHANJIEGUOCHENGZHONG,GONGJIANSHANGZHUYAOCHANSHENGYANGYUANSU、YOUJIWUHEQIANHANLIAOGUODUYUANSUDENGSANZHONGHUIFAWU。YOUJIWUBIXUZAI400℃ZHIQIANQUCHUGANJING,FOUZEJIANGHUIYITANYUANSUDEXINGSHICANLIUZAIGONGJIANZHONG,YINGXIANGGONGJIANDEHANJIEQIANGDU;YANGYUANSUHEQIANHANLIAOGUODUYUANSUBIXUZAIQIANHANLIAORONGDIANZHIQIANQUCHUGANJING,FOUZEJIANGHUIYANGHUAQIANHANLIAOHUOZAIGONGJIANZHONGLIUYOUCANZA,YINGXIANGGONGJIANDEHANJIEQIANGDU。ZHENKONGSHEBEIDECHOUQISULVZHIJIEYINGXIANGZHEHUIFAWUDEGANJINGPAICHU,SUOYI,ZHENKONGQIANHANLUDECHOUQISULVYINGSHIYUEKUAIYUEHAO。  

乐投英超ZHENKONGSHEBEIDEJIXIANZHENKONGZHIKEYIFANYINGLIANGGEFANGMIANDEQINGKUANG。YISHIBIAOMINGGONGJIANSHANGDEHUIFAWUSHIFOUBEICHONGFENPAIJING,ZHENKONGSHEBEIDEJIXIANZHENKONGZHIBIJIAOGAO,JIUSHUOMINGGONGJIANSHANGDEHUIFAWUPAICHUDEBIJIAOGANJING。ERSHIBIAOMINGZHENKONGSHEBEISHIFOUYOULOUQIXIANXIANG,ZHENKONGSHEBEIDEJIXIANZHENKONGZHIBIJIAOGAO,JIUSHUOMINGZHENKONGSHEBEIBUCUNZAILOUQIXIANXIANG,JIUBUHUIZAOCHENGGONGJIANSHANGDEJITI、CHAOYINGMOLI、QIANHANLIAOHEYOUJIJIAODENGYUANJIANDEERCIYANGHUA,JIUHUIJIANGQIANHANLIAODERONGHUAWENDUDAFUDUJIANGDI,BINGQIEQIANHANLIAODERONGRONGXINGTAIFEICHANGHAO。SUOYI,ZHENKONGSHEBEIDEJIXIANZHENKONGZHIBIXUGAO。  

ZHENKONGSHEBEIDERECHANGWENDUJUNYUNXINGZHIJIEYINGXIANGZHELUNEISUOYOUGONGJIANHANJIEZHILIANGDEYIZHIXING。YINWEIQIANHANLIAODERONGRONGWENDUFANWEIYIBANZAI10℃ZUOYOU,ZHENKONGSHEBEIDERECHANGWENDUJUNYUNXINGBIJIAOCHA(WENDUJUNYUNDU≥10℃)SHI,JIANGZAILUZHONGCHUXIANQIANSHAOHANJIEBULAOHEGUOSHAOSUNHUAIMOLIAODENGXIANXIANG,CHUXIANCIPINSHENZHICHUXIANFEIPIN,SUOYI,ZHENKONGSHEBEIDERECHANGWENDUJUNYUNXINGBIXUFEICHANGHAO。TU2SUOSHIDESHIJINGANGSHIQIANHANHOUZHENGQUEDEXINGTAI。


1.2  钎焊料在真空炉中的变化特性  

MUQIAN,ZAIYONGQIANHANFAZHIZUOCHAOYINGCAILIAOGONGJUZHONG,YINGYONGDEZHUYAOSHIWULEIQIANHANLIAO:NIEJIQIANHANLIAO、NIE-TONGJIQIANHANLIAO、TONGJIQIANHANLIAO、TONG-YINJIQIANHANLIAOHEYINJIQIANHANLIAO。ZAIZHENKONGJIARETIAOJIANXIA,TAMENZHUYAOFASHENGLIANGGEBIANHUA:  

YISHIZAIZHENKONGQIANHANGUOCHENGZHONGDESHENGWENJIEDUAN,TONGCHANGCUNZAIQIANHANLIAOZHONGGUODUYUANSUDEZHENGFA(RULIN、PENGDENG)。BUTONGDEQIANHANLIAO、BUTONGDEGUODUYUANSU,QIZHENGFADEWENDUHEZHENGFAGANJINGSUOXUYAODESHIJIANYESHIBUTONGDE,ZHEIJIUXUYAOZHENDUIBUTONGDEQIANHANLIAO、BUTONGDEGUODUYUANSU,CAIYONGBUTONGDEZHENKONGSHENGWENGONGYI。  

ERSHIZAIZHENKONGQIANHANGUOCHENGZHONGDEJIANGWENJIEDUAN,TONGCHANGCUNZAIQIANHANLIAOHEJINDEREYINGLIBIANHUA。ZAIZHENKONGQIANHANGUOCHENGZHONGDESHENGWENJIEDUAN,QIANHANLIAOBUCUNZAIREYINGLIBIANHUAWENTI。DANGQIANHANLIAORONGRONG,WANCHENGDUIJITIHECHAOYINGMOLIDERUNSHIHOU,ZAIJIANGWENJIEDUAN,TONGCHANGQIANHANLIAOHEJINCUNZAIREYINGLIBIANHUAWENTI。YIBANQINGKUANGXIA,QIANHANLIAODEREYINGLIBIANHUAZHIWEINIEJIQIANHANLIAO>NIE-TONGJIQIANHANLIAO>TONGJIQIANHANLIAO>TONG-YINJIQIANHANLIAO>YINJIQIANHANLIAO。DANGQIANHANLIAOHEJINREYINGLIBIANHUAZHIDAYUJITIDEREYINGLIBIANHUAZHISHI,KENENGHUIYINQIJITIDEBIANXING;DANGQIANHANLIAOHEJINREYINGLIBIANHUAZHIDAYUCHAOYINGMOLIDEREYINGLIBIANHUAZHISHI,ZHENDUIREWENDINGXINGJIAOCHA、YISUIDECHAOYINGMOLI,KENENGHUIBEIJIPOSUI。SUOYI,ZHENDUIBUTONGDEQIANHANLIAO,XUYAOCAIYONGBUTONGDEJIANGWENGONGYI。  

1.3  金属基体在真空炉高温下的变化特性  

乐投英超TONGCHANGZHIZUOJITIDECAIZHISHIGANGTIEHUOBUXIUGANGDENG。ZAIZHENKONGJIARETIAOJIANXIA,ZHUYAOFASHENGLIANGGEBIANHUA: 

乐投英超YISHIREBIANXING。SHOUREYINGLIDEYINGXIANG,JITIWAIXINGCHICUNHUIFASHENGYIDINGDEBIANHUA,ZHEISHIZAIZHIDINGCAOZUOGONGYISHIYIDINGYAOZHUYIDE。BIAOZHUNGANGCAIKEYIZHAODAOGUDINGDEREBIANHUAGUILV,TEBIESHITONGGUOMANSHENGWENHEMANJIANGWENDECAOZUOGONGYI,JIBENKEYIKONGZHI,GONGJIANJINGGUOSHAOZHIHOU,QIWAIXINGJIHECHICUNFUHEYONGHUDEGONGCHAYAOQIU。 

ERSHIGAIBIANYINGDUHUOGAIBIANGANGXING。TONGCHANGJINGGUOZHENKONGQIANHANHOU,JITICAIZHIZHONGDETANHEQITAYUANSUHUIZAIJINGJIESHANGBEIFENLICHULAI,JITIDEYINGDUJIANGBIANRUAN,QIGANGXINGYEHUIBIANCHA,WEILEBAOZHENGYONGHUDUIGONGJIANYINGDUHUOGANGXINGDEYAOQIU,KEYISHIXIANTIGAOJITIZHIZUOCAIZHIDEYINGDUHUOGANGXING。  

1.4  超硬磨料在真空炉高温下的变化特性  

乐投英超ZAIZHENKONGDETIAOJIANXIA,DUIYUPINJIJIAOHAODECHAOYINGMOLI,ZAIQIANHANWENDUDEFANWEINEIQIBENSHENDEXINGNENGSHIBUSHOUWENDUYINGXIANGDE。DANCHAOYINGMOLIDEPINJIJIAOCHASHI,SHOUWENDUYINGXIANGBIJIAODA,ZHUYAOBIAOXIANZAI:YINJINGGEFASHENGZHUANBIANERSHIDECHAOYINGMOLIQIANGDUBIANDI,BINGQIEQIBIAOMIANHAIHUIYOUYIDINGDEREFUSHI。ZHENDUIPINJIJIAOCHADECHAOYINGMOLI,YINGJINKENENGCAIYONGTIGAOZHENKONGDU、JIANGDIHANJIEWENDU、MANSHENGWENHEMANJIANGWENDECAOZUOGONGYI,ZUIDAKENENGJIANGDIQIXINGNENGBIANHUA。




2  钎焊生产工艺

真空钎焊生产工艺是制作好超硬磨料钎焊工具的技术软件,共有产品准备、前处理、上砂上粉、烧制、后处理和包装入库等六道工序,图3所示的是真空钎焊生产工艺的流程。


2.1  产品准备工序  

乐投英超CHANPINZHUNBEIGONGXUDEGONGZUONEIRONGZHUYAOYOU:JITISHEJIJIAGONG、MOLIAOXUANZE、SHANGSHAGONGZHUANGSHEJI、QIANHANLIAOXUANZEHEBAOZHUANGSHEJIJIAGONGDENG。  

乐投英超CHANPINZHUNBEIGONGXUSHIQIANHANJISHURENYUANZUIFANZHONGDEYIXIANGGONGZUO,ZUOHAOCIXIANGGONGZUOBIXUCHONGFENLEJIEMOLIAOGONGJUZAIKEHUZHONGDESHIYONGTIAOJIAN(ZHUANSU、JIJINSUDU、XINGZOUSUDU、JIAGONGDUIXIANGTEZHENGTEXING、JIAGONGBIAOMIANZHILIANGHEGONGJULIANJIEFANGFADENG),RANHOUJIEHEZHENKONGQIANHANDETEXING,XUANZEHAOMOLIAOHEQIANHANLIAO,SHEJIBINGJIAGONGHAOJITI、SHANGSHAGONGZHUANGHEBAOZHUANGXINGSHI。 

2.2  前处理工序  

乐投英超QIANCHULIGONGXUDEGONGZUONEIRONGZHUYAOYOU:SHANGSHAJIDIZHENGLI、JITIQINGXI、MOLIAOQINGXI、MOLIAOHUNHE、SHANGSHAGONGZHUANGZHIZUOHEQIANHANLIAOLIDUSHAIFENDENG。  

QIANCHULIGONGXUSHIQIANHANZUOYERENYUANZUIXIZHIDEYIXIANGGONGZUO,CIXIANGGONGZUOZUOHAOJIBENSHANGKEYISHUOWANCHENGLE50%DEGONGZUOLIANG,WEIQIANHANMOLIAOGONGJUDEZHIZUODIANDINGLEJICHU。ZUOHAOCIXIANGGONGZUODEYUANZESHI:SUOYOUDAIZUOYEGONGJIAN(JITI、MOLIAODENG)GANJINGWUCHEN,SHANGSHAJIDIYOUHUOXING,SHANGSHAGONGZHUANGDEXINYINGSHOU,QIANHANLIAOLIDUJUNYUN。  

2.3  上砂上粉工序  

SHANGSHASHANGFENGONGXUDEGONGZUONEIRONGZHUYAOYOU:SHANGSHAHESHANGFEN(QIANHANLIAO)DENG。 

SHANGSHASHANGFENGONGXUSHIQIANHANZUOYERENYUANZUIFANZHONGDEYIXIANGGONGZUO,ZUOYEGONGZUOLIANGBIJIAODA,ZUOHAOCIXIANGGONGZUODEYUANZESHI:YANGEANZHAOSHANGSHAGONGZHUANGJINXINGBUSHA,MOLIAOJINJINFUZHEZAIJITILUNKUOSHANG,QIANHANLIAOFUTUBUNENGXUKONG。  

2.4  烧制工序  

SHAOZHIGONGXUDEGONGZUONEIRONGZHUYAOYOU:SHAOQIANZHENGXING、GONGJIANBAIFANGHEZHENKONGSHAOZHIDENG。  

SHAOZHIGONGXUSHIQIANHANZUOYERENYUANZUIJINGXINDEYIXIANGGONGZUO,ZUOHAOCIXIANGGONGZUOBIXULEJIEZHANGWOZHENKONGSHIZENMEJIANLIDEHELUZIRECHANGZHONGDEWENDUSHIZENMEBIANHUADEDENGZHENKONGSHEBEIDEYUNXINGGUILV。ZUOHAOCIXIANGGONGZUODEYUANZESHI:FEIHANJIECHUBUNENGYOUHANLIAO,GONGJIANZAILUZHONGYAOJIZHONGFANGZHI,YANGEANZHAOZHENKONGSHAOZHIGONGYICAOZUO。  

2.5  后处理工序

HOUCHULIGONGXUDEGONGZUONEIRONGZHUYAOYOU:XINGZHUANGXIUZHENG、DONGPINGHENGHEMEIHUAZHENGLIDENG。  

HOUCHULIGONGXUSHIQIANHANZUOYERENYUANZUIRENZHENDEYIXIANGGONGZUO,ZUOHAOCIXIANGGONGZUODEYUANZESHI:QUCHUGAODIAN,PINGHENGZHENDONG,MEIHUAGONGJU。  

2.6  包装入库工序  

乐投英超BAOZHUANGRUKUGONGXUDEGONGZUONEIRONGZHUYAOYOU:BAOZHUANGHERUKUDENG。  

BAOZHUANGRUKUGONGXUSHIQIANHANZUOYERENYUANZUIYOUCHENGJIUGANDEYIXIANGGONGZUO,ZUOHAOCIXIANGGONGZUODEYUANZESHI:BAOHUHAOQIANHANGONGJU,FANGBIANYUNSHU。

       从上可知,超硬磨料真空钎焊工具的技术是一项绿色制造模式的技术,与传统的烧结法制作多层超硬磨料工具和电镀法制作单层超硬磨料工具相比,真空钎焊法制作超硬磨料工具在节省资源、减少污染、保护环境和实现绿色加工等方面具有明显优势。随着十多年的发展与提高,超硬磨料真空钎焊工具的技术已经趋于成熟。可以预见,随着当前环保经济的发展,超硬磨料钎焊工具真空制作技术必将在超硬磨料工具业中形成为一种新的发展势力,充实并进一步繁荣中国的超硬磨料工具业。

      浩市新能源致力于超高纯石墨粉及其上、下游产品生产开发,产品主要有超高纯石墨粉、增碳剂、人造金刚石单晶及金刚石制品等,期待与您的合作!


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